Concrete Leveling with Polyurethane Foam Injection

Concrete Leveling with Polyurethane Foam Injection

Uneven or sunken concrete surfaces can create safety hazards and diminish the aesthetics of your property. At Cornerstone Structural Repair & Waterproofing, we specialize in polyurethane foam injection as a durable and efficient solution for lifting and leveling concrete. Serving St. Louis and the surrounding areas, we provide expert concrete repair services backed by our Life of Structure Warranty to ensure long-lasting results.

To learn more about our concrete repair and concrete leveling services or request a quote for your project, contact us online or by phone today.

What is Polyurethane Foam Injection?

Polyurethane foam injection is a modern concrete leveling technique that involves injecting an expanding polyurethane foam beneath sunken concrete slabs. The foam expands, filling voids and gently lifting the concrete back to its original position. This method is often preferred over traditional mudjacking due to its precision, lightweight properties, and longevity.

Benefits of Polyurethane Foam Injection

  • Quick and Efficient – The process is completed in a few hours, with minimal downtime.
  • Lightweight and Strong – Polyurethane foam does not add excessive weight to the soil, reducing the risk of future settling.
  • Water-Resistant – The closed-cell foam prevents water infiltration, helping to prevent soil erosion under the slab.
  • Eco-Friendly – Less invasive than other methods and uses minimal materials.
  • Cost-Effective – More affordable than full concrete replacement.

Common Applications for Polyurethane Foam Injection

Polyurethane foam injection is highly versatile and can be used for various concrete leveling projects, including:

Sidewalks and Walkways

Uneven sidewalks can pose tripping hazards. Our polyurethane foam injection service ensures safe, even sidewalk repair with minimal disruption.

Driveways

Over time, driveways may sink due to soil erosion or settlement. Foam injection restores their smooth, level condition without the need for costly driveway repair or replacement.

Garage Floors

Settling garage floors can lead to structural issues and difficulty opening or closing doors. Our garage floor repair and leveling solutions restores balance and stability.

Patios and Pool Decks

Sunken patios and pool decks can create trip hazards and water drainage problems. Our process lifts and secures these surfaces efficiently.

Commercial and Industrial Flooring

For warehouses, factories, and retail spaces, an uneven concrete floor can disrupt operations. Our foam injection services provide a smooth, stable surface for high-traffic areas in commercial and industrial applications.

How Polyurethane Foam Injection Works

How Polyurethane Foam Injection Works

Step 1: Assessment and Preparation

Our team evaluates the affected area, identifying the underlying cause of sinking or uneven concrete.

Step 2: Drilling Small Injection Holes

We drill small holes (about the size of a dime) into the sunken concrete to allow for foam injection.

Step 3: Foam Injection and Expansion

The polyurethane foam is injected beneath the slab, expanding to fill voids and lifting the concrete to its original level.

Step 4: Hole Sealing and Cleanup

Once leveling is complete, the small holes are patched, and the area is cleaned, leaving behind a seamless surface.

Why Choose Cornerstone Structural Repair & Waterproofing?

At Cornerstone, we prioritize quality, durability, and customer satisfaction. Here’s why St. Louis homeowners and businesses trust us for their concrete repair needs:

  • Expert Technicians – Our team has extensive experience in polyurethane foam injection and concrete leveling.
  • Advanced Technology – We use high-quality polyurethane foam for precise and durable results.
  • Guaranteed Work – Our Life of Structure Warranty ensures lasting peace of mind.
  • Locally Owned and Operated – Serving St. Louis and surrounding areas with dedicated, professional service.

Frequently Asked Questions About Polyurethane Foam Injection

How long does the process take?

Most foam injection projects are completed in just a few hours, and the area is ready for use the same day.

Is polyurethane foam injection better than mudjacking?

Yes. Unlike mudjacking, polyurethane foam is lightweight, waterproof, and lasts longer without adding extra weight to the soil. However, there are some cases when mudjacking may be preferred, depending on the circumstances.

How long does polyurethane foam last?

Polyurethane foam is designed to be a permanent solution. It does not degrade over time and resists moisture, ensuring durability.

Can polyurethane foam injection fix large voids under concrete?

Yes, the expanding properties of polyurethane foam make it ideal for filling voids beneath concrete slabs.

Is it safe for the environment?

Yes, polyurethane foam is environmentally friendly and does not leach harmful chemicals into the soil.

Contact Us for a Free Estimate

If you have sunken or uneven concrete on your property, polyurethane foam injection is the fast, effective, and long-lasting solution you need. Contact Cornerstone Structural Repair & Waterproofing today for a free concrete repair estimate and let us help you restore safety and stability to your concrete surfaces.

Call us now or contact us online to schedule your consultation!

Facebook Reviews
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Crown Beacon Property Solutions
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Dale and the guys did a fantastic job. We had a significant wall lean, and they made the repair look easy. They walked us through the permit and inspection processes. Their work is quality, and they are easy to work with. Highly recommended.
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Adam Hughes profile picture
Adam Hughes
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My experience with Cornerstone was a few years ago. I had a sump pump completely replaced, an entire basement wall braced and an outside (garage) wall piered. I have not had a problem since the work was done. The workers and the owner, Dale, were at my home when they said they would be. I am pleased with the work that was done and found Dale to be a man of his word. I would not hesitate to recommend Cornerstone.
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Shannon Cornine Norman
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Dale was responsive and moved quickly to meet the deadline we were working from. He was patient and answered so many questions we had, even after the job was done. Highly recommend!
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Amanda Moore profile picture
Amanda Moore
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they fixed my mess of a wall that was caving in in my basement and they are friendly quick and overall just great 100% recommended them to all
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Geralyn Ulicny Kogelman
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We were getting ready to close on our house and 1 week before closing a heavy rain came and we had water in our laundry room in the basement. Dale and his crew came out the next day and got started on fixing the issue. They were fantastic and very detailed in explaining what they were going to do. Had it done in their time frame and cleaned everything up. Very professional and excellent service.
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Garrett Schmidt profile picture
Garrett Schmidt
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Quality work from quality folks. I called on a Friday afternoon to get a quote for poly jacking our sidewalk. They came out on a Saturday morning to take a look and got us on their schedule. Quite happy with how the fix looks as well!
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Margaret Kathleen profile picture
Margaret Kathleen
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Dale and his staff- Rob and Scott, did an excellent job repairing basement cracks for me . They were able to hurry and accommodate the new construction i have going in there. The price was reasonable. Dale and his staff were kind and professional! Would recommend in a minute!
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Stephanie Miller
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After the huge flood, we had July 26, 2022. I finally decided I’d had enough with the flooding issue and contracted Cornerstone Structural Repair & Waterproofing to knock out my sliding glass door in my basement and cement the opening to form a solid concrete barrier. I am very satisfied with the end results!! Dale and his workers did a great job, very respectful of the property, very friendly and professional, and cleaned up after the work was completed. It has already come in handy after 27 years of dealing with flooding in my basement and replacing numerous appliances. I can be at peace now not having to worry every time we have a torrential downpour. Please see attached photos of the 2022 flood and the flood event this year in April. Kudos to Dale and his team!!!! 😁
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Joe Fleetwood
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Dale and his guys were amazing to work with! The price was fair and the work was excellent quality. The crew took time to explain exactly what they were doing. If your looking for waterproofing or structural repairs dale is the goto guy!
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Jared Opsal
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They did an excellent job for our new sump pump system as well as addressing a bowing wall. They were friendly and cleaned up their job site well each day.